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model numarası.: XG-40
Granülasyon Oranı: %93'e kadar; peletleme oranı %70‑%90
%90 Pelet çapı: 3‑5mm
Deşarj Portları: Aralıklı üretim için 3 bağlantı noktası
| Item | Specification | Localization Adaptation Note for Overseas B‑Buyers |
|---|---|---|
| Core Working Principle | Rotating disc realizes agglomeration granulation for powder & small‑particle feedstock; material rolls inside curved disc to form round pellets | Flexible layout, fits plant‑revamp and new‑build projects across Africa, Latin‑America, Southeast‑Asia |
| Overall Disc Structure | Integral arc‑shaped pan structure; three discharge ports for intermittent production | Reduces manual workload for batch‑type production in remote sites with limited labour |
| Balling Rate Range | 70%‑93% | High pellet forming efficiency for mineral and industrial powder feedstock |
| Typical Finished Pellet Size | 90 % output pellets within 3‑5 mm | Stable particle distribution for downstream calcination or briquette workflows |
| Drive System | Flexible belt transmission between reducer and motor; smooth startup, shock‑absorbing, extend equipment service life | Mitigate current shock for sites with unstable local power grid |
| Disc‑Bottom Reinforcement | Multiple radial steel‑plate reinforcement; heavy‑duty thickened base; no anchor bolts required for installation | Greatly cuts civil‑foundation investment for old‑plant retrofit |
| Disc Inclination | Adjustable via angle shims for flexible parameter tuning | Adapt different raw‑material characteristics by modifying tilt angle |
| Cleaning Mechanism | Non‑power combined scraper assembly for pan‑wall, pan‑bottom and corner cleaning; prevents large mud‑ball formation | Auxiliary power consumption lowered, optimizes main‑motor energy‑cost |
| Applicable Raw Materials | Coal powder, cement, clinker, limestone, shale, coal gangue, clay, peat, sludge, fermented manure and other non‑viscous fine powder / small lumps | Wide raw‑material adaptability for Mineral Processing, building‑material and bio‑waste recycling |
| Emission Feature | Almost zero waste water & waste gas during granulation process | Meets increasingly strict overseas environmental‑protection requirements |
| Custom Options | Disc diameter, scraper configuration, discharge‑port layout | Motor voltage configurable for local grid; technical confirmation required before order placement |
| Target B‑End Buyer Type | Local Real‑World Pain Points | Newbase Product Quantified Advantages & Selling Points |
|---|---|---|
| Mineral powder processing plant operator (Southeast Asia) | Traditional granulation equipment delivers low balling rate; excessive irregular pellets reduce downstream calcination efficiency; complicated bolted foundation raises retrofit cost | Our High Balling Rate Disc Granulator adopts integral arc‑pan; typical reference: balling rate maintained 82‑93 %; no anchor‑bolt installation cuts civil‑work investment 55‑65 % |
| Limestone‑based building‑material producer (Latin‑America) | Pellet size fluctuates violently; large mud‑balls frequently appear; high auxiliary power consumption increases production OPEX | This Limestone Disc Granulator equips non‑power integrated scrapers; reference test: large mud‑ball occurrence greatly suppressed; auxiliary power consumption reduced 20‑28 % |
| Coal‑gangue & solid‑waste recycling investor (Africa) | Waste‑recycling projects face tight capital; old‑style granulators demand heavy on‑site modification and skilled operators; high pollutant discharge violates local environmental rules | Our Coal Gangue Disc Granulator suits multi‑waste granulation; typical reference: flexible layout for plant revamp; nearly zero waste‑water / waste‑gas output, lowering environmental compliance risk |
| Mining EPC & complete‑set‑plant importer | Need powder‑pelletizing module for tender‑based turn‑key Mineral Processing projects; lack complete English‑language erection‑operation documents | Multiple disc‑size options; deliver English O&M manual and layout drawings; easy integration for full‑scope Mining Solutions matched with feeding and drying Equipment |
C: Kireçtaşı, kömür gangı, kil, çamur vb. dahil olmak üzere viskoz olmayan toz ve küçük parçacıklı besleme stokları için çalışır. Yüksek derecede yapışkan malzemeler önerilmez. Malzeme numunesi verilerinizi paylaşın, uzmanlarımız Kireçtaşı Disk Granülatörünüz için hedefe yönelik konfigürasyon tavsiyeleri versin.
C: Ağır hizmete uygun taban tasarımımız, ankraj cıvataları olmadan çalışmaya olanak sağlar. Bunu diğer üretim hattı Ekipmanlarıyla entegre ederseniz temel düzeyde zemin hazırlığı hala gereklidir. Tam kapsamlı Madencilik Çözümlerine ihtiyacınız varsa, yukarı yönlü besleme ve aşağı yönlü kurutma ünitelerini eşleştirebiliriz.
C: Ana ayar öğeleri arasında disk eğim açısı, besleme hızı ve malzeme nem durumu bulunur. Elektrikli olmayan kazıyıcı tertibatı tava yüzeyini temiz tutar. Yurtdışı operatörler için İngilizce İşletme ve Bakım kılavuzu ve uzaktan video operatör rehberliği sağlıyoruz.
Toz aglomerasyonu peletleme, bilyelenme oranını artırmak, bitmiş pelet boyutunu stabilize etmek ve yeni inşa edilmiş veya yenilenmiş üretim hatları için inşaat temel yatırımını azaltmak amacıyla dayanıklı Yüksek Kaliteli Makineler mi tedarik ediyorsunuz?
Ben Melissa, Newbase'in 10 yıllık küresel maden işleme projesi deneyimine sahip İhracat Direktörüyüm. Lütfen hedef veriminizi, ham madde türünü veya mevcut tesis darboğazlarınızı paylaşın. Cevher işleme mühendislerimiz özelleştirilmiş konfigürasyon teklifi ve fiyat teklifiyle 24 çalışma saati içinde yanıt verecektir.
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.